what is the difference between a sag mill and ball mill

AG Mill and SAG Mill

AG mill (autogenous mill) is a medium-free mineral grinding equipment. The raw ore and the coarsely crushed ore are directly fed into the AG mill. No other medium is involved in grinding. Only the impact between the …

Getting the Most From Milling Operations | E & MJ

Another difference between today's situation and the last boom period is the escalation in costs for raw materials, power and transportation. Siempelkamp has made 56% of the 40-ft SAG Mills. ... In a dry grinding process, you could use the HPGR in a closed circuit with air classifiers to replace the SAG mill and the ball mill in a flowsheet

SAG Mill Grinding Circuit Design

AG mills (or SAG mills with low ball charges) are often used in single-stage grinding applications. Based on their higher throughput and coarser grind relative to AG mills, it is more common for SAG mills to …

What's the difference of Ball mill, SAG mill, AG …

These two types of mills are filled with varying compositions of grinding media. SAG mills contain balls of up to 150mm in diameter that occupy 5%-18% of mill chamber volume. Ball mills, conversely, contain …

Crushing SAG Mill Critical Size Material

This phenomenon is the same as that which produced the differences between tests a and b in Table 1. b) High residence time of the pulp inside the mill and its relationship with the feed rate and circulating load. ... it can be fed to the SAG mill. In that case the ball mills are fed with a fraction of the SAG mill discharge, as in the original ...

Ball, Pebble and SAG Mills: A Buyers Guide

The Ball Mill. Much like all types of mills, the Ball Mill's purpose is to grind and blend material into smaller pieces. To do this, the material is fed into the cylinder at an angle and then rotated inside. During rotation, the material travels up the internal wall of the cylinder and then falls back down to the bottom of the structure.

SAG Mill Liner Design

Based on experience, mill-liner designs have moved toward more open-shell lifter spacing, increased pulp lifter volumetric capacity, and a grate design to facilitate maximizing both pebble-crushing circuit utilization and SAG mill capacity. As a guideline, mill throughput is maximized with shell lifters between ratios of 2.5:1 and 5.0:1.

Difference Between Sag Mill vs Ball Mill | by Saptak Biswas

Let's get to know about the difference between Sag Mill and Ball mill. A mill is a machine that grinds, crushes, or cuts solid or hard materials into smaller pieces. In a mill machine, solid…

Ball, Pebble and SAG Mills: A Buyers Guide

Image credit. All three (the Ball, Pebble and SAG) are operational within the same type of housing, however each type of mill has a different practicality and purpose. Understanding which mill is better for different tasks will …

Choosing a SAG Mill To Achieve Design Performance

Choosing a SAG Mill To Achieve Design Performance. John Starkey1, Principal Consulting Engineer Sami Hindstrom2, Manager, Grinding Travis Orser2, Project Manager, Grinding. Starkey & Associates Grinding Design and Process Engineering 336 – 268 Lakeshore Rd. E. Oakville, Ontario L6J 7S4 PH: (905) 465-7512 Fax (905) 844-5297.

What is a Semi-Autogenous Mill?

What is the difference between a SAG mill and a ball mill? A SAG mill uses larger rocks or ore fragments as grinding media, while a ball mill uses smaller grinding media such as steel balls. Additionally, a SAG mill uses a minimal ball charge of 6 to 15%, while a ball mill requires a higher ball charge of 20 to 40%.

Closed Circuit Grinding VS Open Circuit Grinding

The simplest grinding circuit consists of a ball or rod mill in closed circuit with a classifier; the flow sheet is shown in Fig. 25 and the actual layout in Fig. 9. ... Difference between open circuit and closed circuit grinding. Single-stage grinding is generally to be recommended for small plants on account of its simplicity. Variations in ...

Optimum SAG Mill Discharge Density

Relation between Sag mill solid and product P80! Both are dependent on feed size. Dependent on Volume % solids in SAG mill. Dependent on ball charge volume. Hardness of ore. Recirculation load. Dependent on P80% size. All other parameters are secondary. In general Sag mill solids are kept at 70% by wt. Operating grinding circuit is an art.

What is the Difference Between SAG and AG Mill?

What is a SAG Mill? A SAG mill is a type of mill that uses steel balls as the grinding media. The length of the cylindrical shell is usually 1.5 to 2.5 times the diameter of the shell. The SAG mill operates in a closed circuit with a screen. The product from the SAG mill is fed to a ball mill, which operates in a closed circuit with a cyclone.

Ball Charge and Grinding Efficiency

Ball feed size SAG mill water flow rate SAG mill power vs. wear geometry - maximizing kW-hr/ton & tons/hour in combination SAG mill liner change-out life/cycle vs. tons/kg consumed. Ball mill liner efficiency based on liner geometry and its influence on kW-hours/ton, total tons/life cycle, and P80 transfer to cyclones. Ball mill grind is based ...

Overflow VS Grate Discharge Ball or Mill

Grate Discharge Ball Mills have shown 25% to 45% more tonnage ground and a substantial reduction in power consumed per ton of material compared size for size with overflow mills. To illustrate the characteristics of various type mills we have shown the types of discharge for rod mills and ball mills. There are essentially four types of rod …

SAG vs. AG Mills: Understanding the Key Differences

The main difference between SAG and AG mills lies in their design and the type of grinding media they use. SAG mills use larger grinding media, typically steel balls, while …

What Is The Difference Between A Ball Mill And A Sag Mill?

The main difference between a ball mill and a SAG mill lies in the size of the mill chamber. In a SAG mill, balls of up to 150mm in diameter occupy 5%-18% of the mill chamber volume. In contrast, a ball mill contains grinding media up to 50mm in diameter, occupying between 25% - 40% of the mill chamber volume.

Ball Mill vs Rod Mill: Which is the Best for Your Mining …

One of the advantages of a rod mill is that it can handle a higher capacity than a ball mill of the same size. Additionally, the grinding medium in a rod mill is more uniform than that in a ball mill, and this can be beneficial for certain materials. Rod mills are also relatively low-maintenance, making them a cost-effective option for many ...

Difference Between Sag Mill Vs Ball Mill | PDF | Mill …

Difference Between Sag Mill vs Ball Mill - Free download as Word Doc (.doc / .docx), PDF File (.pdf), Text File (.txt) or read online for free. the different between of sagmill and ball miil

Rod Mill

The size difference between the particles at the two ends of the mill would depend on. 1. mill length, 2. ... (AG/SAG or rod) mill-secondary ball mill/cyclone circuit. Control of the feed rate is essential, and devices such as variable speed apron feeders or feeder belts, ...

What's the Difference Between Ball Mill, Rod Mill and SAG Mill?

Ball mill: When the particle size of the product is less than 0.5mm, the grinding effect of the ball mill is greater than that of a rod mill of the same specification. …

Key considerations when selecting a mill lining system | Weir

A comparison of SAG and ball mill charge actions is shown below. Figure 1 shows the sliding abrasion action of a ball mill while figure 2 depicts the cascading impact action of a SAG mill. The geometrical differences in the liner system lifters can also be seen. Figure 1: Sliding-abrasion action in a Ball Mill.

What's the Difference Between SAG Mill and Ball Mill

Ball mill is a fine grinder. A horizontal or vertical rotating cylinder which is filled partially with the balls of ceramics, small rocks and balls made from stainless steel. The ball charge of a SAG mill is about 29% to 30%. By …

Ball Mill VS AG Mill: What are the Similarities and Differences?

1. Structure. Although the overall structure of autogenous grinding mill and ball mill are similar, but there are differences in details. There are differences in the ratio of the length and width of the barrel between ball mill and AG mill. The large diameter and short length of the barrel of the AG mill reduce the axial segregation of ...

What Are the Differences between Ball Mill and …

Differences between ball mill and rod mill 1. Different capacity and granularity Ball mill. The capacity of ball mills is 0.65 ~ 615t/h, and the discharge particle size of the ground material is 0.074 ~ …

BOND RWi, BWi, CWi, Ai Work Index: What's the difference

The three tests are: The Bond ball mill work index (Wi BM, or BWi) conducted from a feed size of approximately 2 mm to a product size on the order of 100 µm. The Bond crushing (impact) work index (Wi C, CWi, LEIT or IWi) conducted on specimens of a nominal dimension between 50 mm and 75 mm. The product size is not relevant to …

Ball Mill (Ball Mills Explained)

Multiple stages may include a rod mill followed by a ball mill (two stage circuit), or a semi-autogenous grinding (SAG) mill followed by a ball mill (two stage circuit). Smaller plants tend to add extra crushing stages in …

How it Works: Crushers, Grinding Mills and Pulverizers

The feed enters one end of the ball mill, and discharges out the other end. Ball mills vary greatly in size, from large industrial ball mills measuring more than 25 ft. in diameter to small mills used for sample preparation in laboratories. Rod mills are similar to ball mills and use metal rods as the grinding media. Pebble mills use rock ...

Ball Mill vs SAG Mill: What's the Difference?

Ball Mills have a higher degree of efficiency than SAG Mills due to their smaller size and have more area for grinding particles, leading to faster grinding. On the other hand, SAG Mills have a larger and deeper drum that provides larger lifting force which increases …